We design great end mills, and then we make them even better. We solve machining issues and then take those solutions to the next level. We always ask, "What if ... ?" That way of thinking is what puts IMCO at the frontier of advanced end mill design.  So ask yourself: What if IMCO could solve the machining issues holding us back? Give us a call today to find out!

<h2 class="wp-block-heading">About IMCO</h2>IMCO Carbide Tool was founded in 1977 in the heart of the U.S. Midwest manufacturing belt.Today we are recognized as leaders in advanced cutting tool technologies with distributors in North America, South America, Europe and the Pacific Rim. IMCO is headquartered along the I-75 industrial super-corridor, just minutes from the Ohio Turnpike (80/90 East-West) and I-75 (North-South).IMCO tools are made for a new age in metalworking, unique designs that run smarter, smoother and with incredible precision. Every innovation in each end mill series is the result of IMCO’s advanced technology and our continuous drive for greater productivity. And the changes keep coming. We’re pushing boundaries and exploring technology to its outer edges. This is the new frontier, and the new age in metalworking — a metalmorphosis — is just ahead.

About

At IMCO, we use our hands-on machining experience along with the latest technologies to drive our efforts to solve the machining challenges that our customers face today.With new, productivity-driven solutions being constantly researched and developed, you can be assured quality products with proven, reliable performance, every time.

<h2 class="wp-block-heading">Hard working tools, because they are made that way.</h2>Every benefit of advanced technology goes into every tool, from unique geometries to high-performance coatings. Then they’re tested – In-house and in customers’ operations – to make sure you’ll get the most out of them.

Proven Performance

LIMITED TIME! SELECT ITEMS!Get the turbocharged speed you need for less! Special prices for the M936 and M936CValid 9/9/2024 to 2/28/2025<a href="https://cms.imcousa.com/wp-content/uploads/2024/09/M936_IMTS2024_Flyer_Digital-4.pdf">Use this link to take you directly to the promotional flyer.</a>

M936 Promotion

Check out our NEW Metalmorphosis Catalog for all your tooling needs! Want a printed version? Reach out to your local representative and distributor. Find the digital version of the catalog at <a href="https://cms.imcousa.com/wp-content/uploads/2024/05/2024-Metalmorphosis-Catalog-forWeb.pdf">2024-Metalmorphosis-Catalog-forWeb.pdf (imcousa.com)</a>

NEW 2024 Metalmorphosis Catalog

Perrysburg, Ohio, USA – IMCO Carbide Tool Inc. has developed a new series – <a href="https://www.imcousa.com/products?seriesCode=M9">M936 POW-R-FEED</a> end mills– designed for faster part cycles and speeds never seen before with IMCO legacy tools, regardless of machining stations’ horsepower.“This is the cutter for any programmer machining steels, stainless steels and titanium on 3-axis to 5-axis CNC machining centers that wants to run fast and helical enter, ramp, slot and peripheral mill at&nbsp;fantastic feed rates,” said Matt Osburn, Vice President, Technical Director for IMCO.“The M936 is designed for very aggressive traditional tool paths, stepovers and depths beyond the reach of any of the industry’s legacy tools,” Osburn said. “It’s IMCO’s free-est cutting end mill in steels to date.”“Our goals were higher running speeds, free cutting action and the highest metal removal rates we could achieve,” Osburn said. “We redesigned and reimagined every aspect of the original POW-R-FEED series to maximize free cutting action, facilitate maximum speed and metal removal, and extend tool life in the metals our customers work with most.”The M936 maximizes the output of machines most customers use, explained Steve Avers, IMCO’s Technical Support Manager. With conventional low-horsepower machines, this free cutting action means the M936 cutter can run to the machine’s upper capacity limits.Change tool path moves without slowing.“Users can make various tool path moves&nbsp;without slowing down,”&nbsp;Avers said,&nbsp;“so they get faster cycle times and more production.” When a 5-axis machine can swing an end mill around in all directions&nbsp;without clogging, the machinist can complete the operation with one chucking, saving a lot of time.Unique flute and core geometries achieve extremely aggressive cutting parameters. The proprietary end face allows very aggressive ramping and helical entry parameters. A super-tough carbide core and an ultra-modern AlTiSN slippery-smooth coating prevent chip buildup and allow higher feeds and metal removal rates.“Combined,” Osburn said, “these features make the tool virtually impossible to clog,”Tool life is exceptional, thanks to the variable helix and variable index effects on vibration damping, the specially engineered carbide grade and ultra-modern coating.The M936 is a very affordable alternative to competitors’ high-performance tools for machining these metals, Osburn said, “and the price-to-performance ratio is exceptional.”“We do whatever it takes to give our customers the edge and help them achieve higher productivity and profitability,” Osburn said. “That’s what we do best.”

NEW Product: M936 POW-R-FEED

Precision and efficiency are essential in the fast-paced world of machining. IMCO Carbide Tool&#8217;s innovative online application, <a href="https://www.imcousa.com/toolbot">ToolBot</a>, emerges as a game-changer for machinists, providing a seamless solution for optimizing feeds, speeds, and dimensions of cut. With its user-friendly interface and comprehensive capabilities, ToolBot simplifies machining processes, making it an indispensable tool in any modern workshop.Empowering Machinists with Precision:<a href="https://www.imcousa.com/toolbot">ToolBot</a> is designed to help machinists by providing accurate and customized feed and speed data for square and corner radius end mills. It stands as a valuable resource in the machining toolkit, ensuring optimal tool performance in various applications. ToolBot serves as the ultimate companion once the user selects the appropriate tool for the job.Seamless Operation:Utilizing <a href="https://www.imcousa.com/toolbot">ToolBot</a> is a breeze. Machinists input four critical pieces of information: the chosen end mill, the material being machined, the type of cut, and the machine&#8217;s limitations. Upon hitting the &#8220;calculate&#8221; button, ToolBot swiftly processes the data and presents a comprehensive set of results, including recommended feeds, speeds, and dimensions of cut. IMCO&#8217;s top five tool suggestions for the specific application are also showcased.Customization for Precision:One of <a href="https://www.imcousa.com/toolbot">ToolBot</a>&#8216;s standout features is its ability to cater to individual preferences. While the default results are derived from IMCO&#8217;s extensive feed and speed knowledge, machinists have the option to fine-tune the recommendations. ToolBot accommodates up to three custom scenarios, allowing users to modify cutting parameters to align with their specific requirements. The beauty of this feature lies in its simplicity – no complex calculations are needed; ToolBot handles it all.Unleashing Potential with Registered Access:<a href="https://www.imcousa.com/toolbot">ToolBot</a> extends additional benefits to registered users. While both registered and unregistered users can calculate results based on scenarios, registered users gain a distinct advantage. Their results can be saved, accessed at a later date, and even shared electronically. This guarantees that valuable data isn&#8217;t lost and can be easily retrieved whenever needed.Revolutionizing Machining:The advantages of <a href="https://www.imcousa.com/toolbot">ToolBot</a> are profound and far-reaching:<ol class="wp-block-list" type="1" start="1"><li>Eliminating Tedious Processes: ToolBot eradicates the need for printed feed and speed charts. Users are freed from the time-consuming task of adjusting values and making calculations manually.</li><li>Precise Recommendations: Users no longer need to rely on imprecise notes or guesswork when considering tool length extensions. ToolBot offers accurate recommendations tailored to the application.</li><li>Efficiency Redefined: Complicated mathematical calculations are replaced with ToolBot&#8217;s swift and accurate results, enabling machinists to focus on what truly matters – precision machining.</li><li>Digital Archiving and Sharing: Results can be printed, archived, and electronically shared, promoting seamless collaboration and knowledge transfer.</li><li>Instantaneous Access: With ToolBot&#8217;s 24/7 availability, machinists can access feeds and speeds from anywhere, anytime, as long as they have an internet connection and a device.</li><li>On-the-Spot Precision: ToolBot is mobile-friendly! Machinists can now access accurate feeds and speeds directly at the machine, eliminating the need for physical catalogs or manual calculations.</li></ol>IMCO Carbide Tool&#8217;s <a href="https://www.imcousa.com/toolbot">ToolBot</a> is a revolutionary addition to the world of machining. With its user-centric design, intuitive interface, and robust capabilities, ToolBot transforms complex machining processes into streamlined operations. By offering precise, customized recommendations and reducing manual efforts, ToolBot empowers machinists to achieve unprecedented levels of accuracy and efficiency. In a world where precision and speed reign supreme, ToolBot stands as a true ally, shaping the future of modern machining.

IMCO Toolbot: Your Ultimate Machining Companion

In the ever-evolving landscape of manufacturing, optimizing your tooling investment is crucial to staying competitive and efficient. IMCO Carbide Tool understands the significance of this challenge and presents an innovative solution &#8211; our comprehensive reconditioning services.Revitalize Your Tools, Revitalize Your InvestmentPicture this: your machining operations rely on precision and consistency, demanding tools that are at the top of their game. Our <a href="https://www.imcousa.com/reconditioning">reconditioning services</a> offer a practical way to achieve this without breaking the bank. By opting for reconditioning instead of purchasing new tools, you can save a remarkable 40%** or more when compared to the cost of a brand-new tool.Customized Solutions to Fit Your NeedsOne of the standout features of our reconditioning services is our commitment to tailor-made solutions. Whether you require a complete regrind or just want specific aspects of your tools to be restored, we have you covered. Our experts work closely with you to understand your needs and ensure that the reconditioning process aligns with your specifications. This attention to detail ensures that the reconditioned tools meet or even exceed their original performance levels.Versatility in ScopeWe recognize that no two jobs are alike. With that in mind, our reconditioning services cover a wide spectrum. From &#8220;overall diameter&#8221; options that address comprehensive regrinding to &#8220;end only&#8221; options that focus on specific tool aspects, we tailor our services to match your requirements. This versatility allows you to make precise decisions based on your tool&#8217;s condition and the demands of your machining tasks.Preserving High-Performance StandardsHigh-performance tools are integral to achieving exceptional results, but they require diligent maintenance. We take this responsibility seriously by meticulously edge prepping all high-performance tools during the reconditioning process. By preserving the original quality of these tools, we ensure that your operations continue to benefit from their exceptional performance and longevity.Efficiency and TimelinessIn the world of manufacturing, time is of the essence. We understand this urgency and strive to meet your needs promptly and efficiently, ensuring your satisfaction. Turnaround times for our services vary depending on the specifics of each individual order. If you&#8217;d like to know more about the expected timeframe for your request, please don&#8217;t hesitate to get in touch with us for further details regarding our turnaround times. This commitment to efficiency minimizes downtime and ensures that your Quality Approved, reconditioned tools are back in action swiftly.Restoring Original BrillianceA standout feature of our reconditioning services is our dedication to excellence. Not only do they bring your tools back to life, but we also restore them to their original glory. We make sure that the reconditioned end mills receive the same high-quality coating as the original ones. This attention to detail guarantees that you&#8217;re not just getting a reconditioned tool, but a tool that performs just like new.Seamless Process and SupportWe have made the reconditioning process as seamless as possible. For your convenience, we offer a reusable shipping container designed to hold up to 75 pounds of end mills. This approach simplifies the transportation of your tools, ensuring a hassle-free experience. As an additional perk, we proudly offer free UPS Ground shipping upon completion of your order, each time you use the container.ConclusionIn a world where efficiency, performance, and cost-effectiveness are vital, IMCO Carbide Tool&#8217;s reconditioning services shine as a beacon of value and innovation. By choosing reconditioning over purchasing new tools, you can unlock significant cost savings, extend tool lifespan, and maintain high-performance standards. With our dedication to personalization, versatility, and quality, your tools are in safe hands. To learn more or request a quote for our resharpening services, reach out to <a href="mailto:regrinds@imcousa.com">regrinds@imcousa.com</a> or visit our website at <a href="https://www.imcousa.com/reconditioning">https://www.imcousa.com/reconditioning</a>. Experience the transformation and see your tooling investment flourish like never before with our reconditioning services!

The Power of Reconditioning Services

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Located in Wood County, IMCO Carbide Tool, a member of IMC Group, will undergo a 15,000-square-foot plant expansion and hire at least 92 new people to support growing demand for its product. The $39 million project will begin in the third quarter of 2022 and be completed in the fall of 2023.Earlier today, the Ohio Tax Credit Authority approved a Job Creation Tax Credit for the company.Founded in 1977, IMCO manufactures tools made for the new age of metalworking. The company’s innovation in each end mill series is the result of IMCO’s advanced technology and continuous drive for greater productivity.In choosing to expand at its existing site, the company credited its trained, dedicated workforce and the strong business climate as significant factors in the decision.&nbsp;“We have an outstanding workforce which we want to maintain and grow – that is why we chose to expand in Northwest Ohio,” Osburn said. “The logistics assets are also critical to our business, especially the proximity of Detroit Metro Airport, which allows us to efficiently transport and host our global customers.”Also included in the expansion will be a new product demonstration and sales training auditorium for customers, which will also accommodate IMCO’s own product development and testing.

IMCO Announcing $39 Million Expansion in Northwest Ohio

We are excited to announce the launch of our <a href="https://www.imcousa.com/products?seriesCode=A1">POW-R-ARC</a> ball-end cutters, high-performance solid carbide cutting tools predicted to be real game-changers in metalworking.Designed for 3D contouring and chamfering at the fastest possible speed and feed rates, POW-R-ARC cuts and finishes in hardened metals up to 62 HRc, aluminum, stainless steel, low carbon steel, and super alloys such as high nickel alloys, cobalt chrome and titanium, said Matt Osburn, vice president and technical director.“We focused on speed and high feed rates, and POW-R-ARC exceeded all expectations,” Osburn said. Available with 6 or 8 flutes, POW-R-ARC cutters feature advanced geometries, free-cutting design and a next-generation coating for faster feed rates, greater lubricity and reliable chip clearance in most materials.“Increasing the flutes from the traditional 4-flute tools to 6 or 8 flutes dramatically increases speed and feeds,” he said. “Plus, POW-R-ARC provides a great finish with a second pass. So, no stopping to change tools. No need to even stock dedicated finishing tools. And tests show POW-R-ARC lasts much, much longer.”NEARLY 5X FASTERIn a recent test, a mold maker was cutting both P20 steel and 4140 low alloy steel using a competitor’s tool running at 88 ipm. After eight hours of roughing with the competitor’s tool, they threw it away. After 16 hours of semi-roughing and finishing with the competitor’s tool, they discarded that tool too.Then they tried a POW-R-ARC cutter, running at 450 ipm – nearly five times the speed – and completed roughing and finishing using the same tool. POW-R-ARC cut cycle time by half, from 24 hours (roughing to finishing) to 12 hours, and it more than doubled the tool life; it was still going strong after 32 hours. “Just one POW-R-ARC tool did all the work and kept on going,” Osburn said.The POW-R-ARC works well in machines with lower-max-speed spindles as well as high rpm machines. The unique geometry evacuates the chips, reducing the chances of loading up, even at a lower rpm. Long necks can be ordered for working in pockets and around mold guide pins.POW-R-ARC also is ideal for 5-axis machines, with the added number of effective cutting flutes going from the OD all the way to the tip of the tool.CUTTING DISSIMILAR MATERIALSAccording to Steve Avers, IMCO’s technical support manager, even greater savings are seen when cutting across dissimilar materials, which typically requires handwork to eliminate digs where materials meet.“Molds and dies, medical implants, turbine blades and glass molds often have abutting materials with different characteristics,” Avers said. “POW-R-ARC cuts through both materials smoothly, eliminating digs where edges meet. The time-consuming handwork required to remove these digs – gone.&#8221;“POW-R-ARC cutters are serious time savers and game-changers.”Watch POW-R-ARC work at imcousa.com/video-gallery or contact your distributor or IMCO customer support (<a href="tel:800.765.4626">800.765.4626</a>) for more information.

POW-R-ARC MILLS

In the world of high-performance machining, precision and efficiency are vital. IMCO Carbide Tool&#8217;s <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> stands as a testament to innovation, pushing the boundaries of what&#8217;s possible in aluminum alloy machining. Designed with meticulous attention to detail, the <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> end mills offer an array of features that empower engineers and machinists to achieve remarkable results.The Power of PrecisionThe <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> end mills are engineered to excel in extreme tool paths, a frequent demand in the high-performance machining of aluminum alloys. The end face and flute grinds work together to deliver a cutting action that is both swift and precise. This unique configuration facilitates aggressive plunging and ramping maneuvers, allowing machinists to unleash their creativity without compromising on quality.Breaking BoundariesOne standout feature of the <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> is its ability to plunge at astonishing feed rates at axial depths up to 1 x diameter without requiring a peck cycle. This innovative capability streamlines machining processes and saves valuable time. Additionally, the tool&#8217;s design enables the milling of deep slots while maintaining effective chip evacuation. This attribute ensures a smooth and seamless machining experience, even when tackling complex designs.The <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> further impresses by allowing steep ramp angles for high feed rates during entry moves. This characteristic enables the efficient removal of material while maintaining precision, making it an indispensable tool in the arsenal of high-performance machining.Aerospace-Grade Radii and Corner StrengthWe have meticulously designed the <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> with various corner radius offerings, including .031 CR, .062 CR and .187 CR, to conform to aerospace specifications. This commitment to excellence ensures that the end mills meet stringent industry standards, making them a reliable choice for precision-critical applications. Additionally, the <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> possesses improved corner strength, enhancing the tool&#8217;s durability and longevity.Flawless Finish and Unique DesignThe high polish flute face of the <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> contributes to its impeccable performance. This feature reduces friction and heat buildup, promoting smooth chip evacuation and prolonging tool life. The tool&#8217;s uniquely engineered end face and gashing work harmoniously with the flute design, resulting in optimal chip formation and efficient material removal.Performance-Enhancing FeaturesThe <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> boasts an array of features that contribute to its exceptional performance. The optimized wiper flat ensures superior surface finishes, while the 37-degree helix angle further enables efficient chip evacuation. The micro-fine cutting edge is a testament to our commitment to precision, enabling machinists to achieve intricate details with ease.Tailored Speeds and Feeds with ToolbotWe understand that every machining project is unique. To further streamline the machining process and provide tailored recommendations, we offer <a href="https://www.imcousa.com/toolbot">Toolbot</a>. By simply inputting your part number or describing your tool, along with key application and machine details, you can access highly technical and in-depth speed and feed recommendations. This innovative tool allows machinists to maximize the potential of their <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> end mills, ensuring optimal results for every project.ConclusionOur <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> is more than just an end mill – it&#8217;s a testament to precision engineering and innovation. With its unique design, aerospace-grade radii, and performance-enhancing features, the <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> helps machinists to achieve remarkable results in the high-performance machining of aluminum alloys. As a cherry on top, the integration of <a href="https://www.imcousa.com/toolbot">Toolbot</a> provides a tailored and highly efficient solution to optimize speeds and feeds, ensuring that every project is executed with precision and finesse. To explore the full potential of the <a href="https://www.imcousa.com/products?seriesCode=M2">M213 STREAKER</a> and elevate your machining endeavors, check out our catalog and discover a new realm of possibilities.

M213C Shear it and Clear it

Our exclusive series of end mills designed specifically for the high performance machining of aluminum. From the STREAKERS M202/M203 to the POW-R-PATH APT5/APC5, IMCO has you covered for aluminum and so much more.

Welcome to IMCO

Proven Performance